Production of ceramic tiles and its features
A method of manufacturing ceramic tiles depends on their type, material and equipment used. There are many videos and photos on this subject. But many are interested to know what the difference between tiles from the production method and what is better to buy.
Say right away, it can be done with your own hands, but it will not be a profitable process. Considerable costs will be required to produce quality products.
In today's article, we will give methods for the manufacture of ceramic tiles the most common in our time.
The content of the article
Production of various types of tiles
A method of manufacturing a facing ceramic tiles quite different. The manufacture of facing ceramic tiles is a laborious and complex process that requires experience, professionalism and compliance with important nuances and features.
After all, only then can you really make a high-quality and original product that you need.
Attention: It is important to know that bicottur, monocottur and porcelain stoneware are considered to be the most common and popular materials of the modern world, which means you should definitely consider this.
Biocottura
In general, bicotura is a ceramic enameled tile, today it is particularly successful, because it is more and more often accepted to use it for wall cladding indoors. Thus, the room becomes elegant, luxurious and magnificent, and yet every owner dreams about it.
So:
- Enamel is able to give the tile not only shine, but also allows you to display a picture of a particular style, and it does not matter if it is a tile that is designed for the kitchen (see Finishing the kitchen with tiles according to all the rules) or tile for the bathroom.
- Speaking generally about the production of this type of tile, you should know that it happens mainly by firing, real professionals who know the subtleties and features of this work work.
Attention: Please note that the enamel that is customary to cover the tiles can be either glossy or matte, which means that you decide what you need to purchase in order to enjoy the product.
- Enamel is famous for being able to show its resistance to the effects of household detergents, and in fact more and more often they are applied to the surface of the tiles in bathrooms (see Tiling the bathtub: how to do it right).
- This tile can be easily recognized, because, as a rule, it has a slight thickness, weight, and glossy shiny surface.
Attention: Few people know that bicotura today is mainly made in batches, they, in turn, may differ in colors. It all depends on the desire of the buyer, which means that you can purchase those products that you need.
It is also impossible not to add that the method of manufacturing ceramic tiles of this type can be performed using double firing - this is one of the most common and traditional methods for the production of ceramic tiles, if you recall the history, it lasts for decades.
Monocottura
This is enameled ceramic tile, which today enjoys no less success and popularity. It is customary to use it for wall cladding, for laying tiles on the floor, etc.
- By purchasing some types of such tiles, you will appreciate the frost resistance, which means that you can always use products both outdoors and indoors, which is important.
- Speaking of the manufacturing cycle of this type of tile, you should know that everything happens in one firing process. That mixture, which is carefully prepared, usually consists of various grades of clay, of course, other natural components must be added to it, after which all this is thoroughly mixed in specially provided containers.
How to distinguish bicotours from monocottures
Indeed, this question interests many people, but in fact, it should be noted that there are some differences that make it possible to understand that these types of tiles really differ significantly from each other.
So:
- First of all, the high hardness of the material;
- Do not forget about the thicker and more durable base of the tile;
- You can also add solid, wear-resistant enamel.
Enamel in tiles of this type is famous for the fact that it is able to really show high resistance to certain household detergents. You can also find on sale those tiles of this kind that are characterized by increased resistance to aggressive chemical environments.
Monocotture decors
You should know that decors for monocotture are usually presented in two types: floor and wall:
- Speaking about the production of floor decors, I would like to note that the process of their manufacture is similar to the production of the main material, the only difference is that a blank of a certain design is necessarily applied to a workpiece of the right size, it is customary to burn it in the future.
- You can purchase ceramic tile monocottura, which is presented as an outdoor product, it will have the color and size you are interested in. It can also be offered in independent parties. In any case, you need to understand that if you want, you can always choose the type of tiles that interests you.
- During the production of traditional tiles, which are durable, it is customary to use clays with a high content of iron oxide without fail, as this is the most important condition that must be taken into account without fail.
- This technology is known and widespread in that it is possible to easily burn high-quality plates of various formats with ease and high quality, after which products can be laid without significant gaps. Of course, every consumer dreams of this, so you will definitely appreciate it.
Attention: As soon as the production of bicotura begins, you must know that it is necessary to use red clay as a base, and as for light enamel, in any case it should be thick enough, only this way the product will not lose color, so you should remember this .
Gres. Ceramic granite
I would like to note right away that ceramic granite itself looks attractive, elegant and magnificent, which means that if you want to purchase such a product, you will instantly evaluate it as it should.
In general, this is ceramic tile on which there is no enamel, it is not only beautiful and original, but also durable, moreover, you can find various shades and colors of such tiles on sale.
Benefits
The main advantage of such a product is low water absorption, which, of course, is important. Moreover, one cannot fail to add that the product is also highly resistant to chemicals, which is an equally important advantage.
- You will also appreciate the color depth, pattern, as well as impact strength, high resistance to various mechanical loads can be attributed to this, and you must understand that these are really important advantages.
- Speaking generally about the main parameters of the production of this material, I want to note that they are similar to the parameters that are customary to observe during the production of monocottur, but nevertheless, there are some significant differences, and you need to know about them.
- For example, the mixture from which it is customary to make porcelain stoneware usually consists of two grades of clay. Such products as a result are not only original and luxurious, but also, accordingly, durable, practical and reliable.
- You should also understand what exactly porcelain tiles are (seePorcelain cladding: laying technology) refers to materials safe for human health, which means that by acquiring it, you will know for sure that it is.
Attention: Speaking about the gamut of production of such material, I want to note that it is presented in a wide variety. This means that you can always get that version of ceramic granite that will satisfy your wishes and ideas, but this is important.
You can purchase a different type of surface, for example, matte or polished, everything here depends entirely on your taste and financial capabilities.
Matte coating
Such a surface speaks of some features of the material:
- In the event that you decide to purchase a product with a matte surface, then know that it has a natural unprocessed look, it is obtained as a result of leaving the furnace, and the product does not need further mechanical processing, be sure to remember this.
- The polished surface is beautiful, because the material sparkles, it acquires an unusual and interesting effect, thereby allowing you to get only an excellent mood from this.
- But you definitely need to know that such a tile is slippery if you pour water on it, which means that if you want to purchase such a product, you need to consider this in advance.
- Moreover, one cannot fail to add that it is difficult to care for such tiles, which means you need to remember this, you need to clean it and can only use special tools, especially for the first time after laying.
Waxed surface
Such a tile looks luxurious and magnificent, dignified, it is worth one day to see it to make sure of it. This is how it looks due to the fact that it is customary to apply transparent mineral crystals on its surface, which have different melting points.
As a result, the surface is shiny, moreover, it is famous for being non-slippery, comparing, for example, with polished tiles, of which, of course, its main advantage.
Refined Ceramic Granite
Speaking about the manufacturing technology of this material, you should know that it is similar to the technology and production of monocotture. The enamel that is applied to the surface of the product and will determine the color, texture of the surface.
- But we cannot help but add that today, reticulated tiles are also very popular, if you start to use them, you can create a single, original and attractive surface that will differ in that it will not show the seams, but it pleases.
- As a result, you can enjoy the fact that you created a surface that is lined with natural stone, of course, you will definitely appreciate this, because the surface will look unusual and interesting, and this is important.
Retification is an additional machining, as a rule, we are talking about finished material. Here, the tile is cut off the side edges, this work is performed on special machines so that you can give the product originality and elegance.
- Moreover, one cannot fail to take into account the fact that the equipment is carefully configured, as a result, it is possible to process various formats in one batch, while observing the specified template.
- Naturally, you need to understand that these professionals are real professionals who know their job, the only way to get high-quality and durable products that will serve as a real decoration for a long time.
- It is important to say that it is thanks to the presence of such equipment that it is possible to lay tiles of various sizes, which of course cannot but rejoice. Moreover, there is always the opportunity to produce a clear combination of matte and polished tiles of the same series.
As a result, you can get a surface that will not only be worthy, look, but it will not have any seams, which of course, can positively affect your mood, and this is important.
In general, the production of any of the listed types of tiles is characterized by complexities and important features that must be observed without fail. After all, only then will it be possible to achieve a result by obtaining high-quality and reliable products that are also original.
Conclusion
Today, the manufacture of ceramic facing tiles is actively developing, moreover, every consumer will be able to purchase those products that he dreams about without any problems and difficulties, which of course cannot but rejoice.
But to produce it yourself is unlikely to succeed, meaning serial. Its easier to buy. After all, the price of production is quite high.
- After all, you are well aware that really at the moment the production of such products is developing. If you want, for example, to buy ceramic granite, then you can do it without any problems, remember that you can choose the surface that will decorate your home, as it should.
- You can buy a product with the texture of the "old stone", of course, it will look unusual, decorating any home, so you should think about buying such products.
- Today you can buy tiles that are designed specifically for pools, it looks completely unusual and interesting, which means you can always enjoy it as it should.
- In addition to the attractive appearance of such products, they also differ in durability, practicality and reliability, which means that you should give preference to them, be sure to evaluate the products as they should.
- Many consumers choose matte surfaces for products of this type, as they look unusual, interesting and luxurious.
Attention: If you want to purchase ceramic floor tiles, then you will be offered a wide variety of sizes and colors of such products, which will allow you to purchase what you need.
- You can always make a clear combination of such products, thereby making the room look unusual, cozy and comfortable, naturally your family and guests will definitely appreciate it as it should.
- On sale you can find a special subtype of monocotture, it, in turn, is produced in 10x10 format. If you decide to purchase tiles of this format, then know that designers advise doing this. Only with the purchase should the instruction be studied, because you need to know its parameters.
- After all, the products are distinguished by their unusual appearance, so if you want to beautifully veneer the “apron” in the kitchen, you can purchase just such products, thereby getting a great mood from it.
- Summing up, I would like to add that today tiles are made in a variety of ways, but it’s good that you can find different types of tiles on sale, which means that if you want, you can buy a product that will differ not only in attractiveness, but also in durability, practicality, and it is most important.
Therefore, as soon as you decide to buy such products, you need to carefully analyze everything, choosing really the version of the tile that is ideally and optimally suitable for a particular room. Everything is in your hands, we hope that our tips and tricks will allow you to make the right choice of tiles that you have dreamed about for so long.
